3D Printed Orthoses
Project Overview
In this project students will be using 3D scanning and 3D printing technologies to design custom orthotic devices. The process begins by learning about an innovative case study, before students participate in a tutorial to design a wrist orthosis around a 3D scan of a hand. With newly acquired skills and knowledge, they will create their own 3D scans (or use the example scan data included) and go through a journey of research, ideation and product design to develop various types of custom 3D printable orthoses.
Curriculum Details
The lesson can be incorporated into the study of maths, design technology and computing. The material can be adapted for ages 12+. The curriculum is aligned to ISTE, NGSS, CCSS and UK National Curriculum standards. A comprehensive list of standards met is included in the lesson platform.


Resources Included in Project:
3D scan data pack (STL)
3D printed orthoses explainer video (hosted on PrintLab's student portal)
Online research method video (hosted on PrintLab's student portal)
Fusion 360 and Meshmixer design tutorials (hosted on PrintLab's student portal)
Orthosis design considerations document (PDF)
Assessment rubric (Google Docs & PDF)
Self-Paced Learning Option
PrintLab's student portal is home to the online learning resources required for each of PrintLab’s lesson plans (CAD tutorial videos, explainer videos etc), but it is also structured in such a way that gives users the option to work through each project online in a self-paced manner without a teacher/instructor. The perfect solution for distance learning, 3D printing clubs, passion projects or self-paced learning at libraries and makerspaces.
Inspire the Next Generation.